科创中国

多年调节水库调节性能较高,其兴利库容对整个工程规模的确定至关重要.以贵州省麻江县上寨水库多年调节水库为例,通过对水库的径流系列进行分析,采用时历法和数理统计法对水库的兴利库容进行计算,对该水库的兴利库容计算结果进行了评价,并对多年调节水库兴利调节中采用的基础资料及计算方法进行了简要分析.

Iterative methods based on finite element simulation are effective approaches to design mold shape to compensate springback in sheet metal forming.However,convergence rate of iterative methods is difficult to improve greatly.To increase the springback compensate speed of designing age forming mold,process of calculating springback for a certain mold with finite element method is analyzed.Springback compensation is abstracted as finding a solution for a set of nonlinear functions and a springback compensation algorithm is presented on the basis of quasi Newton method.The accuracy of algorithm is verified by developing an ABAQUS secondary development program with MATLAB.Three rectangular integrated panels of dimensions 710 mm′750 mm integrated panels with intersected ribs of 10 mm are selected to perform case studies.The algorithm is used to compute mold contours for the panels with cylinder,sphere and saddle contours respectively and it takes 57%,22%and 33%iterations as compared to that of displacement adjustment(DA)method.At the end of iterations,maximum deviations on the three panels are 0.618 4 mm,0.624 1 mm and 0.342 0 mm that are smaller than the deviations determined by DA method(0.740 8 mm,0.740 8 mm and 0.713 7 mm respectively).In following experimental verification,mold contour for another integrated panel with 400 mm*380 mm size is designed by the algorithm.Then the panel is age formed in an autoclave and measured by a three dimensional digital measurement devise.Deviation between measuring results and the panel's design contour is less than 1 mm.Finally,the iterations with different mesh sizes(40 mm,35mm,30 mm,25 mm,20 mm)in finite element models are compared and found no considerable difference.Another possible compensation method,Broyden-Fletcher-Shanmo method,is also presented based on the solving nonlinear functions idea.The Broyden-Fletcher-Shanmo method is employed to compute mold contour for the second panel.It only takes 50%iterations compared to that of DA.The proposed method can serve a faster mold contour compensation method for sheet metal forming.

The thermal scratch seriously affects the surface quality of the cold rolled stainless steel strip. Some researchers have carried out qualitative and theoretical studies in this field. However, there is currently a lack of research on effective forecast and control of thermal scratch defects in practical production, especially in tandem cold rolling. In order to establish precise mathematical model of oil film thickness in deformation zone, the lubrication in cold rolling process of SUS410L stainless steel strip is studied, and major factors affecting oil film thickness are also analyzed. According to the principle of statistics, mathematical model of critical oil film thickness in deformation zone for thermal scratch is built, with fitting and regression analytical method, and then based on temperature comparison method, the criterion for deciding thermal scratch defects is put forward. Storing and calling data through SQL Server 2010, a software on thermal scratch defects control is developed through Microsoft Visual Studio 2008 by MFC technique for stainless steel in tandem cold rolling, and then it is put into practical production. Statistics indicate that the hit rate of thermal scratch is as high as 92.38%, and the occurrence rate of thermal scratch is decreased by 89.13%. Owing to the application of the software, the rolling speed is increased by approximately 9.3%. The software developed provides an effective solution to the problem of thermal scratch defects in tandem cold rolling, and helps to promote products surface quality of stainless steel strips in practical production.

Steering control of a capsule robot in curve environment by magnetic navigation is not yet solved completely.A petal-shaped capsule robot with less steering resistance based on multiple wedge effects is presented,and an optimization method with two processes for determining the orientation of a pre-applied universal magnetic spin vector is proposed.To realize quick and non-contact steering swimming,a fuzzy comprehensive evaluation method for optimizing the steering driving angle is presented based on two evaluation indexes including the average steering speed and the average steering trajectory deviation,achieving the initial optimal orientation of a universal magnetic spin vector.To further reduce robotic magnetic vibration,a main target method for optimizing its final orientation,which is used for fine adjustment,is employed under the constrains of the magnetic moments.Swimming experimental results in curve pipe verified the effectiveness of the optimization method,which can be effectively used to realize non-contact steering swimming of the petal-shaped robot and reduce its vibration.

The current design of hydro-viscous clutch(HVC)in tracked vehicle fan transmission mainly focuses on high-speed and high power.However,the fluid torque under the influence of fluid temperature can not be predicted accurately by conventional mathematical model or experimental research.In order to validate the fluid torque of HVC by taking the viscosity-temperature characteristic of fluid into account,the test rig is designed.The outlet oil temperature is measured and fitted with different rotation speed,oil film thickness,oil flow rate,and inlet oil temperature.Meanwhile,the film torque can be obtained.Based on Navier-Stokes equations and the continuity equation,the mathematical model of fluid torque is proposed in cylindrical coordinate.Iterative method is employed to solve the equations.The radial and tangential speed distribution,radial pressure distribution and theoretical flow rate are determined and analyzed.The models of equivalent radius and fluid torque of friction pairs are introduced.The experimental and theoretical results indicate that tangential speed distribution is mainly determined by the relative rotating speed between the friction plate and the separator disc.However,the radial speed distribution and pressure distribution are dominated by pressure difference at the lower rotating speed.The oil film fills the clearance and the film torque increases with increasing rotating speed.However,when the speed reaches a certain value,the centrifugal force will play an important role on the fluid distribution.The pressure is negative at the outer radius when inlet flow rate is less than theoretical flow,so the film starts to shrink which decreases the film torque sharply.The theoretical fluid torque has good agreement with the experimental data.This research proposes a new fluid torque mathematical model which may predict the film torque under the influence of temperature more accurately.

Common compliant joints generally have limited range of motion,reduced fatigue life and high stress concentration.To overcome these shortcomings,periodically corrugated cantilever beam is applied to design compliant joints.Basic corrugated beam unit is modeled by using pseudo-rigid-body method.The trajectory and deformation behavior of periodically corrugated cantilever beam are estimated by the transformation of coordinate and superposition of the deformation of corrugated beam units.Finite element analysis(FEA)is carried out on corrugated cantilever beam to estimate the accuracy of the pseudo-rigid-body model.Results show that the kinetostatic behaviors obtained by this method,which has a relative error less than 6%,has good applicability and corrugated cantilever beam has the characteristics of a large range of motion and high mechanical strength.The corrugated cantilever beam is then applied to design a flexible rotational joint to obtain a larger angle output.The paper proposes a pseudo-rigid-body model for corrugated cantilever beam and designed a flexible rotational joint with large angle output.

Several typical flexible pneumatic actuators(FPA) and different mechanical models describing their behaviors have been proposed, however, it is difficult to balance compliance and load capacity in conventional designs, and these models still have limitations in predicting behavior of FPAs. A new flexible pneumatic bending joint(FPBJ) with special anisotropic rigidity structure is proposed. The FPBJ is developed as an improvement with regard to existing types of FPA, and its principal characteristic is derived from the special anisotropic rigidity structure. With this structure, the load capacity in the direction perpendicular to bending plane is strengthened. The structure of the new FPBJ is explained and a mathematical model is derived based on Euler-Bernoulli beam model and Hook's law. To obtain optimum design and usage, some key structure parameters and input-output characteristics are simulated. The simulation results reveal that the relationship between the structure parameters and FPBJ's bending angle is nonlinear. At last, according to the simulation results, the FPBJ is manufactured with optional parameters and tested. The experimental results show that the joint's statics characteristics are reflected by the mathematical model accurately when the FPBJ is deflated. The maximum relative error between simulation and experimental results is less than 6%. However, the model still has limitations. When the joint is inflated, the maximum relative error reaches 20%. This paper proposes a new flexible pneumatic bending joint which has sufficient load capacity and compliance, and the mathematical model provides theoretical guidance for the FPBJ's structure design.

The existing researches of the evaluation method of ride comfort of vehicle mainly focus on the level of human feelings to vibration. The level of human feelings to vibration is influenced by many factors, however, the ride comfort according to the common principle of probability and statistics and simple binary logic is unable to reflect these uncertainties. The random fuzzy evaluation model from people subjective response to vibration is adopted in the paper, these uncertainties are analyzed from the angle of psychological physics. Discussing the traditional evaluation of ride comfort during vehicle vibration, a fuzzily random evaluation model on the basis of annoyance rate is proposed for the human body's subjective response to vibration, with relevant fuzzy membership function and probability distribution given. A half-car four degrees of freedom suspension vibration model is described, subject to irregular excitations from the road surface, with the aid of software Matlab/Simulink. A new kind of evaluation method for ride comfort of vehicles is proposed in the paper, i.e., the annoyance rate evaluation method. The genetic algorithm and neural network control theory are used to control the system. Simulation results are obtained, such as the comparison of comfort reaction to vibration environments between before and after control, relationship of annoyance rate to vibration frequency and weighted acceleration, based on ISO2631/1(1982), ISO 2631–1(1997) and annoyance rate evaluation method, respectively. Simulated assessment results indicate that the proposed active suspension systems prove to be effective in the vibration isolation of the suspension system, and the subjective response of human being can be promoted from very uncomfortable to a little uncomfortable. Furthermore, the novel evaluation method based on annoyance rate can further estimate quantitatively the number of passengers who feel discomfort due to vibration. A new analysis method of vehicle comfort is presented.

Vehicle mass is an important parameter in vehicle dynamics control systems.Although many algorithms have been developed for the estimation of mass,none of them have yet taken into account the different types of resistance that occur under different conditions.This paper proposes a vehicle mass estimator.The estimator incorporates road gradient information in the longitudinal accelerometer signal,and it removes the road grade from the longitudinal dynamics of the vehicle.Then,two different recursive least square method(RLSM)schemes are proposed to estimate the driving resistance and the mass independently based on the acceleration partition under different conditions.A 6 DOF dynamic model of four In-wheel Motor Vehicle is built to assist in the design of the algorithm and in the setting of the parameters.The acceleration limits are determined to not only reduce the estimated error but also ensure enough data for the resistance estimation and mass estimation in some critical situations.The modification of the algorithm is also discussed to improve the result of the mass estimation.Experiment data on a sphalt road,plastic runway,and gravel road and on sloping roads are used to validate the estimation algorithm.The adaptability of the algorithm is improved by using data collected under several critical operating conditions.The experimental results show the error of the estimation process to be within 2.6%,which indicates that the algorithm can estimate mass with great accuracy regardless of the road surface and gradient changes and that it may be valuable in engineering applications.This paper proposes a recursive least square vehicle mass estimation method based on acceleration partition.

Computer-based conceptual design for routine design has made great strides, yet non-routine design has not been given due attention, and it is still poorly automated. Considering that the function-behavior-structure(FBS) model is widely used for modeling the conceptual design process, a computer-based creativity enhanced conceptual design model(CECD) for non-routine design of mechanical systems is presented. In the model, the leaf functions in the FBS model are decomposed into and represented with fine-grain basic operation actions(BOA), and the corresponding BOA set in the function domain is then constructed. Choosing building blocks from the database, and expressing their multiple functions with BOAs, the BOA set in the structure domain is formed. Through rule-based dynamic partition of the BOA set in the function domain, many variants of regenerated functional schemes are generated. For enhancing the capability to introduce new design variables into the conceptual design process, and dig out more innovative physical structure schemes, the indirect function-structure matching strategy based on reconstructing the combined structure schemes is adopted. By adjusting the tightness of the partition rules and the granularity of the divided BOA subsets, and making full use of the main function and secondary functions of each basic structure in the process of reconstructing of the physical structures, new design variables and variants are introduced into the physical structure scheme reconstructing process, and a great number of simpler physical structure schemes to accomplish the overall function organically are figured out. The creativity enhanced conceptual design model presented has a dominant capability in introducing new deign variables in function domain and digging out simpler physical structures to accomplish the overall function, therefore it can be utilized to solve non-routine conceptual design problem.