科创中国

采用PFA材料所成型的油封在机床油管中起到密封和显示油液位置的作用,以解决机床油路部分漏油的问题.为确保油封质量合格,运用CAE软件Moldflow模拟了油封塑料熔体在模具模腔中的流动、保压、冷却过程,预测制品可能发生的翘曲、气穴、熔接痕等缺陷,据此对油封模具的结构和注塑工艺参数优化,并介绍外骨架油封批量生产的模具设计及工作过程,提高了一次试模的成功率,加快了模具开发进度,进而缩短产品开发周期,提高企业的配套能力和产品质量.

注塑模设计过程中,冷却水道布局的好坏,关系到塑件的成型质量和成型周期.以某深腔塑件为例,阐述了CAE技术在注塑模冷却水道优化设计中的应用方法和意义.

The current development of precision plastic injection molding machines mainly focuses on how to save material and improve precision, but the two aims contradict each other. For a clamp unit, clamping precision improving depends on the design quality of the stationary platen. Compared with the parametric design of stationary platen, structural scheme design could obtain the optimization model with double objectives and multi-constraints. In this paper, a SE-160 precision plastic injection molding machine with 1600 kN clamping force is selected as the subject in the case study. During the motion of mold closing and opening, the stationary platen of SE-160 is subjected to a cyclic loading, which would cause the fatigue rupture of the tie bars in periodically long term operations. In order to reduce the deflection of the stationary platen, the FEA method is introduced to optimize the structure of the stationary platen. Firstly, an optimal topology model is established by variable density method. Then, structural topology optimizations of the stationary platen are done with the removable material from 50%, 60% to 70%. Secondly, the other two recommended optimization schemes are given and compared with the original structure. The result of performances comparison shows that the scheme II of the platen is the best one. By choosing the best alternative, the volume and the local maximal stress of the platen could be decreased, corresponding to cost-saving material and better mechanical properties. This paper proposes a structural optimization design scheme, which can save the material as well as improve the clamping precision of the precision plastic injection molding machine.

Iterative methods based on finite element simulation are effective approaches to design mold shape to compensate springback in sheet metal forming.However,convergence rate of iterative methods is difficult to improve greatly.To increase the springback compensate speed of designing age forming mold,process of calculating springback for a certain mold with finite element method is analyzed.Springback compensation is abstracted as finding a solution for a set of nonlinear functions and a springback compensation algorithm is presented on the basis of quasi Newton method.The accuracy of algorithm is verified by developing an ABAQUS secondary development program with MATLAB.Three rectangular integrated panels of dimensions 710 mm′750 mm integrated panels with intersected ribs of 10 mm are selected to perform case studies.The algorithm is used to compute mold contours for the panels with cylinder,sphere and saddle contours respectively and it takes 57%,22%and 33%iterations as compared to that of displacement adjustment(DA)method.At the end of iterations,maximum deviations on the three panels are 0.618 4 mm,0.624 1 mm and 0.342 0 mm that are smaller than the deviations determined by DA method(0.740 8 mm,0.740 8 mm and 0.713 7 mm respectively).In following experimental verification,mold contour for another integrated panel with 400 mm*380 mm size is designed by the algorithm.Then the panel is age formed in an autoclave and measured by a three dimensional digital measurement devise.Deviation between measuring results and the panel's design contour is less than 1 mm.Finally,the iterations with different mesh sizes(40 mm,35mm,30 mm,25 mm,20 mm)in finite element models are compared and found no considerable difference.Another possible compensation method,Broyden-Fletcher-Shanmo method,is also presented based on the solving nonlinear functions idea.The Broyden-Fletcher-Shanmo method is employed to compute mold contour for the second panel.It only takes 50%iterations compared to that of DA.The proposed method can serve a faster mold contour compensation method for sheet metal forming.

以聚醚砜(PES)为基质膜材料,利用微图案硅片为模板,通过非溶剂致相分离法(NIPS)制备PES微图案膜,研究制膜条件对膜表面微图案及膜结构、性能的影响,考察图案化前后PES膜的水通量、接触角、孔隙率、拉伸强度性能差异.结果表明,以模板法制得的PES 膜表面呈现规整的微图案,且膜表面微图案的规整性随铸膜液中PES浓度的增加而提高.接触角、孔隙率和水通量测试表明,相对于PES原膜,制得的微图案膜具有较高的接触角和较高的孔隙率及水通量;机械性能测试表明,图案化前后膜的拉伸强度变化不大.

利用Moldflow的AMI 2011 Performance模块,对热水壶底座注塑模的2种浇口方案进行了模拟分析.分析比较了2种进胶方案的流动平衡,注射压力,翘曲变形等方面,并通过实际注塑结果进行验证.

目的 考察药用丁基胶塞与注射用阿莫西林钠的相容性情况.方法 通过平行加速试验,考察使用丁基胶塞前后的注射用阿莫西林钠溶液的颜色与澄清度、有关物质、高聚物.结果 7个生产厂家的丁基胶塞均对注射用阿莫西林钠的稳定性无影响.结论 目前国产注射用阿莫西林钠所使用的药用丁基胶塞总体情况良好且与药品活性成分相容性良好.

通过对工业用接线端子台顶端本体零件的工艺分析,按照塑料模具设计的相关原则,从分型面选择、浇注系统设计、抽芯机构设计、冷却系统设计、到模具零件的设计和加工工艺流程,实现了该复杂零件的一模两腔模具设计结构.