科创中国

考虑非线性吸附平衡关系、吸附剂内外传质阻力以及表面扩散系数为固相浓度的函数的基础上,建立间歇搅拌吸附槽中大孔吸附树脂吸附DMF的表面扩散模型,由于该模型为高度非线性的偏微分方程,只能采用数值方法求解.因此,对MATLAB中pdepe函数进行适当修改,并针对吸附表面扩散模型边界条件的特点建立边界条件函数,使其可应用于具有Robin边界条件的吸附数学模型的求解.当间歇搅拌吸附槽的搅拌速度为100rpm,温度为298K条件下,应用修改后的pdepe函数结合优化工具箱求解吸附表面扩散模型,获得有效表面扩散系数Dn=1.04*10^-10m^2/s和液相传质系数Kp=9.60*10^-6m/s;模型计算得到的吸附速率与实验测定结果的均方根误差为ε=0.008.结果表明:DMF在NKA-Ⅱ树脂上吸附动力学过程与吸附表面扩散模型吻合良好,应用修改后的pdepe函数可方便地求解具有Robin边界条件的表面吸附模型,结果准确可靠.

The existing research on improving the hydraulic performance of centrifugal pumps mainly focuses on the design method and the parameter optimization.The traditional design method for centrifugal impellers relies more on experience of engineers that typically only satisfies the continuity equation of the fluid.In this study,on the basis of the direct and inverse iteration design method which simultaneously solves the continuity and motion equations of the fluid and shapes the blade geometry by controlling the wrap angle,three centrifugal pump impellers are designed by altering blade wrap angles while keeping other parameters constant.The three-dimensional flow fields in three centrifugal pumps are numerically simulated,and the simulation results illustrate that the blade with larger wrap angle has more powerful control ability on the flow pattern in impeller.The three pumps have nearly the same pressure distributions at the small flow rate,but the pressure gradient increase in the pump with the largest wrap angle is smoother than the other two pumps at the design and large flow rates.The pump head and efficiency are also influenced by the blade wrap angle.The highest head and efficiency are also observed for the largest angle.An experiment rig is designed and built to test the performance of the pump with the largest wrap angle.The test results show that the wide space of its efficiency area and the stability of its operation ensure the excellent performance of the design method and verify the numerical analysis.The analysis on influence of the blade wrap angle for centrifugal pump performance in this paper can be beneficial to the optimization design of the centrifugal pump.

南水北调中线天津干线采用全箱涵无压接有压自流输水方案,调节池是实现无压流和有压流平稳过渡的重要控制性建筑物.经多方案比选,斜坡式调节池结构安全稳定,水力条件好,实现了上下游流态的平稳衔接.

Longitudinal vibration,torsional vibration and their coupled vibration are the main vibration modes of the crankshaft-sliding bearing system.However,these vibrations of the propeller-crankshaft-sliding bearing system generated by the fluid exciting force on the propeller are much more complex.Currently,the torsional and longitudinal vibrations have been studied separately while the research on their coupled vibration is few,and the influence of the propeller structure to dynamic characteristics of a crankshaft has not been studied yet.In order to describe the dynamic properties of a crankshaft accurately,a nonlinear dynamic model is proposed taking the effect of torsional-longitudinal coupling and the variable inertia of propeller,connecting rod and piston into account.Numerical simulation cases are carried out to calculate the response data of the system in time and frequency domains under the working speed and over-speed,respectively.Results of vibration analysis of the propeller and crankshaft system coupled in torsional and longitudinal direction indicate that the system dynamic behaviors are relatively complicated especially in the components of the frequency response.For example,the 4 times of an exciting frequency acting on the propeller by fluid appears at 130 r/min,while not yield at 105 r/min.While the possible abnormal vibration at over-speed just needs to be vigilant.So when designing the propeller shafting used in marine diesel engines,strength calculation and vibration analysis based only on linear model may cause great errors and the proposed research provides some references to design diesel engine propeller shafting used in large marines.

Traditional model for calculating performance parameters of a fix-pad journal bearing leads to heavy workload,complicated and changeable formulae as it requires deriving various geometric formulae with different bearing types such as circular journal bearing,dislocated bearing and elliptic bearing.Considering different pad preload ratios for non-standard bearing,traditional model not only becomes more complicated but also reduces scalability and promotion of the calculation programs.For the complexly case of traditional model while dealing with various fix-pad journal bearings,unified coordinate system model for performance calculation of fix-pad journal bearing is presented in the paper.A unified coordinate system with the bearing center at the origin is established,and the eccentricity ratio and attitude angle of axis relative to each pad are calculated through the coordinates of journal center and each pad center.Geometric description of fix-pad journal bearing is unified in this model,which can be used for both various standard bearing and non-standard bearing with different pad preload ratios.Validity of this model is verified with an elliptical bearing.Performance of a non-standard four-leaf bearing with different pad preload ratios is calculated based on this model.The calculation result shows that increasing preload ratio of the pad 1 and keeping that of the left three pads constant improves bearing capacity,stiffness and damping coefficients.This research presents a unified coordinate system model unifies performance calculation of fix-pad journal bearings and studied a non-standard four-leaf bearing with different pad preload ratios,the research conclusions provides new methods for performance calculation of fix-pad journal bearings.

Currently, relatively large errors are found in numerical results in some low-specific-speed centrifugal pumps with unshrouded impeller because the effect of clearances and holes are not accurately modeled. Establishing an accurate analytical model to improve performance prediction accuracy is therefore necessary. In this paper, a three-dimensional numerical simulation is conducted to predict the performance of a low-specific-speed centrifugal pump, and the modeling, numerical scheme, and turbulent selection methods are discussed. The pump performance is tested in a model pump test bench, and flow rate, head, power and efficiency of the pump are obtained. The effect of taking into consideration the back-out vane passage, clearance, and balance holes is analyzed by comparing it with experimental results, and the performance prediction methods are validated by experiments. The analysis results show that the pump performance can be accurately predicted by the improved method. Ignoring the back-out vane passage in the calculation model of unshrouded impeller is found to generate better numerical results. Further, the calculation model with the clearances and balance holes can obviously enhance the numerical accuracy. The application of disconnect interface can reduce meshing difficulty but increase the calculation error at the off-design operating point at the same time. Compared with the standard k–ε, renormalization group k–ε, and Spalart–Allmars models, the Realizable k–ε model demonstrates the fastest convergent speed and the highest precision for the unshrouded impeller flow simulation. The proposed modeling and numerical simulation methods can improve the performance prediction accuracy of the low-specific-speed centrifugal pumps, and the modeling method is especially suitable for the centrifugal pump with unshrouded impeller.

The remanufacturing blanks with cracks were considered as irreparable. With utilization of detour effect and Joule heating of pulsed current, a technique to arrest the crack in martensitic stainless steel FV520B is developed. According to finite element theory, the finite element(FE) model of the cracked rectangular specimen is established firstly. Then, based on electro-thermo-structure coupled theory, the distributions of current density, temperature field, and stress field are calculated for the instant of energizing. Furthermore, the simulation results are verified by some corresponding experiments performed on high pulsed current discharge device of type HCPD-I. Morphology and microstructure around the crack tip before and after electro pulsing treatment are observed by optical microscope(OM) and scanning electron microscope(SEM), and then the diameters of fusion zone and heat affected zone(HAZ) are measured in order to contrast with numerical calculation results. Element distribution, nano-indentation hardness and residual stress in the vicinity of the crack tip are surveyed by energy dispersive spectrometer(EDS), scanning probe microscopy(SPM) and X-ray stress gauge, respectively. The results show that the obvious partition and refined grain around the crack tip can be observed due to the violent temperature change. The contents of carbon and oxygen in fusion zone and HAZ are higher than those in matrix, and however the hardness around the crack tip decreases. Large residual compressive stress is induced in the vicinity of the crack tip and it has the same order of magnitude for measured results and numerical calculation results that is 100 MPa. The relational curves between discharge energies and diameters of the fusion zone and HAZ are obtained by experiments. The difference of diameter of fusion zone between measured and calculated results is less than 18.3%. Numerical calculation is very useful to define the experimental parameters. An effective method to prevent further extension of the crack is presented and can provide a reference for the compressor rotor blade remanufacturing.

在FLUENT6-3.26软件平台上,采用多重参考系和标准κ-ε湍流模型、SIMPLE压力一速度耦合算法对硅油乳状液体系搅拌槽内流场进行模拟.模拟以中粘乳状液为物系,采用0.0465m半径的搅拌槽及框式搅拌浆,在和实验相同的1200r·min^-1转速的流场进行模拟.计算了上述条件下的速度场和浓度场.同时采用数值模拟方法研究了在不同示踪剂监控点的混合规律,并对模拟结果进行可视化定量研究分析.模拟结果表明,混合过程由搅拌槽内流体流动控制,混合时间与示踪剂监控点位置密切相关.

以阿克苏地区水文地质普查报告和温宿县地下水资源开发利用规划等相关资料及实地调查、测量等工作取得的原始资料为基础,说明了研究区的水文地质条件,确定计算研究区的地下水水量均衡方程和计算参数,利用搜集到相关数据进行地下水水量均衡计算,计算结果表明:该区地下水补给量略大于排泄量,主要的补给源为河流渠系的入渗和山前侧向人渗;主要排泄量为向下游的排泄量和潜入蒸发量.

Further development of the photovoltaic industry is restricted by the productivity of mono-crystalline silicon technology due to its requirements of low cost and high efficient photocells.The heat shield is not only the important part of the thermal field in Czochralski(Cz)mono-crystalline silicon furnace,but also one of the most important factors influencing the silicon crystal growth.Large-diameter Cz-Si crystal growth process is taken as the study object.Based on FEM numerical simulation,different heat shield structures are analyzed to investigate the heater power,the melt-crystal interface shape,the argon flow field,and the oxygen concentration at the melt-crystal interface in the process of large Cz-Si crystal growth.The impact of these factors on the growth efficiency and crystal quality are analyzed.The results show that the oxygen concentration on the melt-crystal interface and the power consumption of the heater stay high due to the lack of a heat shield in the crystal growth system.Argon circumfluence is generated on the external side of the right angle heat shield.By the right-angle heat shield,the speed of gas flow is lowered on the melt free surface,and the temperature gradient of the free surface is increased around the melt-crystal interface.It is not conducive for the stable growth of crystal.The shape of the melt-crystal interface and the argon circulation above the melt free surface are improved by the inclined heat shield.Compared with the others,the system pulling rate is increased and the lowest oxygen concentration is achieved at the melt-crystal interface with the composite heat shield.By the adoption of the optimized composite heat shield in experiment,the real melt-crystal interface shapes and its deformation laws obtained by Quick Pull Separation Method at different pulling rates agree with the simulation results.The results show that the method of simulation is feasible.The proposed research provides the theoretical foundation for the thermal field design of the large diameter Cz-Si monocrystalline growth.