科创中国

Lightweight design requires an accurate life prediction for structures and components under service loading histories. However, predicted life with the existing methods seems too conservative in some cases, leading to a heavy structure. Because these methods are established on the basis that load cycles would only cause fatigue damage, ignore the strengthening effect of loads. Based on Palmgren-Miner Rule(PMR), this paper introduces a new method for fatigue life prediction under service loadings by taking into account the strengthening effect of loads below the fatigue limit. In this method, the service loadings are classified into three categories: damaging load, strengthening load and none-effect load, and the process for fatigue life prediction is divided into two stages: stage I and stage II, according to the best strengthening number of cycles. During stage I, fatigue damage is calculated considering both the strengthening and damaging effect of load cycles. While during stage II, only the damaging effect is considered. To validate this method, fatigue lives of automobile half shaft and torsion beam rear axle are calculated based on the new method and traditional methods, such as PMR and Modified Miner Rule(MMR), and fatigue tests of the two components are conducted under service loading histories. The tests results show that the percentage errors of the predicted life with the new method to mean life of tests for the two components are –3.78% and –1.76% separately, much lesser than that with PMR and MMR. By considering the strengthening effect of loads below the fatigue limit, the new method can significantly improve the accuracy for fatigue life prediction. Thus lightweight design can be fully realized in the design stage.

The competition of surface and subsurface crack initiation induced failure is critical to understand very high cycle fatigue(VHCF)behavior,which necessitates the elucidation of the underlying mechanisms for the transition of crack initiation from surface to interior defects.Crack initiation potential in materials containing defects is investigated numerically by focusing on defect types,size,shape,location,and residual stress influences.Results show that the crack initiation potency is higher in case of serious property mismatching between matrix and defects,and higher strength materials are more sensitive to soft inclusions(elastic modulus lower than the matrix).The stress localization around inclusions are correlated to interior crack initiation mechanisms in the VHCF regime such as inclusion-matrix debonding at soft inclusions and inclusion-cracking for hard inclusions(elastic modulus higher than the matrix).It is easier to emanate cracks from the subsurface pores with the depth 0.7 times as large as their diameter.There exists an inclusion size independent region for crack incubation,outside which crack initiation will transfer from the subsurface soft inclusion to the interior larger one.As for elliptical inclusions,reducing the short-axis length can decrease the crack nucleation potential and promote the interior crack formation,whereas the long-axis length controls the site of peak stress concentration.The compressive residual stress at surface is helpful to shift crack initiation from surface to interior inclusions.Some relaxation of residual stress can not change the inherent crack initiation from interior inclusions in the VHCF regime.The work reveals the crack initiation potential and the transition among various defects under the influences of both intrinsic and extrinsic factors in the VHCF regime,and is helpful to understand the failure mechanism of materials containing defects under long-term cyclic loadings.

Influence of geometric and cutting parameters of cemented carbide cutting tool on reliability of cutting tool has become more and more mature,yet influence of its physical and material parameters on reliability is still blank.In view of this,cutting test and fatigue crack growth test of YT05 cemented carbide cutting tool are conducted to measure such data as the original crack size,growth size,times of impact loading,number and time of cutting tool in failure,and stress distribution of cutting tool is also obtained by simulating cutting process of tools.Mathematical models on dynamic reliability and dynamic reliability sensitivity of cutting tool are derived respectively by taking machining time and times of impact loading into account,thus change rules of dynamic reliability sensitivity to physical and material parameters can be obtained.Theoretical and experimental results show that sensitive degree on each parameter of tools increases gradually with the increase of machining time and times of impact loading,especially for parameters such as fracture toughness,shape parameter,and cutting stress.This proposed model solves such problems as how to determine the most sensitive parameter and influence degree of physical parameters and material parameters to reliability,which is sensitivity,and can provide theoretical foundation for improving reliability of cutting tool system.

目的 探讨精液处理前后精子DNA损伤程度的改变及与过氧化氢(H2O2)、过氧化氢酶(CTA)之间的关系.方法 接受体外受精-胚胎移植(IVF-ET)助孕且进行常规IVF受精的夫妇75例,男性患者作为研究对象.在IVF当日精液采集后0.5h留取精液标本1ml,剩余精液以Pure Sperm梯度离心法进行精液处理,于处理后将精子浓度调整为10*106/ml,留取标本1ml.采用精子吖啶橙染色方法测定精子DNA损伤,H2O2及CTA含量测定采用分光光度比色测定法.结果 精液处理后的精子DNA损伤程度与处理前相比明显降低(P<0.05),H2O2浓度亦显著降低(P<0.05),CTA浓度变化不显著.精子DNA损伤率在精液处理前及处理后均与H2O2浓度呈正相关(r值在处理前后分别为0.684和0.753,P<0.05),精子DNA损伤率在精液处理前与CTA浓度呈负相关(r=-0.476,P<0.05),而处理后两者无相关性(r=-0.087,P>0.05).结论 高过氧化物水平可导致精子DNA损伤,精液优化处理可以使精子脱离高活性氧的环境,并且减少DNA损伤的精子.

Many researches on drilling force and temperature have been done with the aim to reduce the labour intensiveness of surgery, avoid unnecessary damage and improve drilling quality. However, there has not been a systematic study of mid- and high-speed drilling under dry and physiological conditions(injection of saline). Furthermore, there is no consensus on optimal drilling parameters. To study these parameters under dry and physiological drilling conditions, pig humerus bones are drilled with medical twist drills operated using a wide range of drilling speeds and feed rates. Drilling force and temperature are measured using a YDZ-II01 W dynamometer and a NEC TVS-500 EX thermal infrared imager, respectively, to evaluate internal bone damage. To evaluate drilling quality, bone debris and hole morphology are observed by SEM(scanning electron microscopy). Changes in drilling force and temperature give similar results during drilling such that the value of each parameter peaks just before the drill penetrates through the osteon of the compact bone into the trabeculae of the spongy bone. Drilling temperatures under physiological conditions are much lower than those observed under dry conditions, while a larger drilling force occurs under physiological conditions than dry conditions. Drilling speed and feed rate have a significant influence on drilling force, temperature, bone debris and hole morphology. The investigation of the effect of drilling force and temperature on internal bone damage reveals that a drilling speed of 4500 r/min and a feed rate of 50 mm/min are recommended for bone drilling under physiological conditions. Drilling quality peaks under these optimal parameter conditions. This paper proposes the optimal drilling parameters under mid- and high-speed surgical drilling, considering internal bone damage and drilling quality, which can be looked as a reference for surgeons performing orthopedic operations.

Eddy current pulsed thermography(ECPT) is an emerging Non-destructive testing and evaluation(NDT & E) technique, which uses hybrid eddy current and thermography NDT & E techniques that enhances the detectability from their compensation. Currently, this technique is limited by the manual selection of proper contrast frames and the issue of improving the efficiency of defect detection of complex structure samples remains a challenge. In order to select a specific frame from transient thermal image sequences to maximize the contrast of thermal variation and defect pattern from complex structure samples, an energy driven approach to compute the coefficient energy of wavelet transform is proposed which has the potential of automatically selecting both optimal transient frame and spatial scale for defect detection using ECPT. According to analysis of the variation of different frequency component and the comparison study of the detection performance of different scale and wavelets, the frame at the end of heating phase is automatically selected as an optimal transient frame for defect detection. In addition, the detection capabilities of the complex structure samples can be enhanced through proper spatial scale and wavelet selection. The proposed method has successfully been applied to low speed impact damage detection of carbon fibre reinforced polymer(CFRP) composite as well as providing the guidance to improve the detectability of ECPT technique.

基于沥青路面裂纹扩展行为,设计预切口小梁试件的疲劳试验,以模拟其复合裂纹扩展模式;以疲劳寿命指标来评价沥青混合料的抗裂性能,同时进行沥青混合料的低温弯曲试验和J积分试验,试验混合料采用4种低温性能差异显著的沥青胶结料.判别各项评价指标对试验混合料抗裂性能的鉴别程度,并分析沥青低温临界温度指标、低温弯曲试验指标、J积分试验指标与预切口小梁疲劳寿命的相关性.结果表明:以混合料疲劳性能为基准的混合料抗裂性能排序与沥青胶结料临界温度的排序一致,也与沥青混合料低温弯曲试验和J积分试验中能量指标的排序一致.