科创中国

介绍了机械式紧密纺的作用原理,对比了机械式、负压式紧密纺的优缺点.叙述了机械式紧密纺在上海-企业中的应用实例,对老机进行机械式紧密纺改造投资少、见效快,有节能和环保优势,具有推广潜力.

Bearing ring is the crucial component of bearing. With regard to such problems as material waste, low efficiency and high energy consumption in current process of producing large bearing ring, a new process named "casting-rolling compound forming technology" is researched by taking the typical 42CrMo slew bearing as object. Through theoretical analysis, the design criteria of the main casting-rolling forming parameters are put forward at first. Then the constitutive relationship model of as-cast 42CrMo steel and its mathematical model of dynamic recrystallization are obtained according to the results of the hot compression experiment. By a coupled thermal-mechanical finite element model for radial-axial rolling of bearing ring, the fraction of dynamic recrystallization is calculated and recrystallized grains size are predicated. Meanwhile, the effects of the initial rolling temperature and feed rate of idle roll on material microstructure evolution are analyzed. Finally, the industrial rolling experiment is designed and performed, based on the simulation results. In addition, mechanical and metallographic tests are conducted on rolled bearing ring to get the mechanical parameters and metallographic structure. The experimental data and results show that the mechanical properties of bearing ring produced by casting-rolling compound forming technology are up to industrial standard, and a qualified bearing ring can be successfully formed by employing this new technology. Through the study, a process of forming large bearing ring directly by using casting ring blank is obtained, which could provide an effective theoretical guidance for manufacturing large ring parts. It also has an edge in saving material, lowering energy and improving efficiency.

针对传统图像阈值降噪不足,本文提出了无需对噪声方差进行评估的基于主分量分析(Principal Component Analysis,PCA)的第二代Curvelet变换的图像降噪算法,并利用Cycle Spinning技术进行优化.PCA对Curvelet域中的噪声能量进行估计以实现对放射状条纹以及伪吉布斯等不良现象能够有效抑制.仿真试验结果表明,利用本文提出的算法对含噪图像进行降噪,降噪后图像的峰值信噪比得到了显著提高,且视觉效果也得到了明显地改善.因此,本文算法在图像处理领域具有广阔的应用前景.

As the popularization of dual ring fieldbus,the optimized dual ring synchronization methods are still in short.The current synchronization methods are generally established in traditional industrial fieldbus,in which transmission is commonly considered in single track,the two-way transmitting cannot take full effect,and would result in unwanted idle load on equipment lines.In stamp-transferring part,the synchronizing algorithm is not properly processed to diminish the latency,so the real-time performance of entire system cannot be ensured.To support the synchronization control of stations in the CNC system,a real-time time synchronization method for dual ring fieldbus in the CNC system is designed in this paper.In this method a synchronizing message transmission scheme based on dual ring architecture and the synchronization algorithm between master and secondary stations are integrated.In the scheme,the clock models of both master and secondary stations are optimized with corresponding modules and the stamp data transmission based on the dual ring fieldbus is devised exclusively,so the transmitting efficiency improves with less idle work.In the algorithm,all the secondary stations can accomplish the consistent state with master station by updating clock discrepancy information in one communication cycle,and it takes the advantage of two-way transmitting and makes the best use of dual ring structure,so the real-time performance of the system can be promoted while retaining the precision of synchronization.To evaluate the performance,the costs of the method and errors during synchronizing are noted and analyzed based on the actual running environment in the industrial fieldbus.The results show that it reduces communication cost and ensures the smoothness of the system with low lag effects under heavy load.The proposed time synchronization method optimizes the architecture of sync message transmission in dual ring fieldbus,and improves the efficiency of time synchronization in the stations of CNC system.