科创中国

考虑非线性吸附平衡关系、吸附剂内外传质阻力以及表面扩散系数为固相浓度的函数的基础上,建立间歇搅拌吸附槽中大孔吸附树脂吸附DMF的表面扩散模型,由于该模型为高度非线性的偏微分方程,只能采用数值方法求解.因此,对MATLAB中pdepe函数进行适当修改,并针对吸附表面扩散模型边界条件的特点建立边界条件函数,使其可应用于具有Robin边界条件的吸附数学模型的求解.当间歇搅拌吸附槽的搅拌速度为100rpm,温度为298K条件下,应用修改后的pdepe函数结合优化工具箱求解吸附表面扩散模型,获得有效表面扩散系数Dn=1.04*10^-10m^2/s和液相传质系数Kp=9.60*10^-6m/s;模型计算得到的吸附速率与实验测定结果的均方根误差为ε=0.008.结果表明:DMF在NKA-Ⅱ树脂上吸附动力学过程与吸附表面扩散模型吻合良好,应用修改后的pdepe函数可方便地求解具有Robin边界条件的表面吸附模型,结果准确可靠.

Innovation is a process of taking an original idea and converting it into a business value, in which the engineers face some inventive problems which can be solved hardly by experience. TRIZ, as a new theory for companies in China, provides both conceptual and procedural knowledge for finding and solving inventive problems. Because the government plays a leading role in the diffusion of TRIZ, too many companies from different industries are waiting to be trained, but the quantity of the trainers mastering TRIZ is incompatible with that requirement. In this context, to improve the training effect, an interactive training model of TRIZ for the mechanical engineers in China is developed and the implementation in the form of training classes is carried out. The training process is divided into 6 phases as follows: selecting engineers, training stage-1, finding problems, training stage-2, finding solutions and summing up. The government, TRIZ institutions and companies to join the programs interact during the process. The government initiates and monitors a project in form of a training class of TRIZ and selects companies to join the programs. Each selected companies choose a few engineers to join the class and supervises the training result. The TRIZ institutions design the training courses and carry out training curriculum. With the beginning of the class, an effective communication channel is established by means of interview, discussion face to face, E-mail, QQ and so on. After two years training practices, the results show that innovative abilities of the engineers to join and pass the final examinations increased distinctly, and most of companies joined the training class have taken congnizance of the power of TRIZ for product innovation. This research proposes an interactive training model of TRIZ for mechanical engineers in China to expedite the knowledge diffusion of TRIZ.

In precision machining of complex curved surface parts with high performance, geometry accuracy is not the only constraint, but the performance should also be met. Performance of this kind of parts is closely related to the geometrical and physical parameters, so the final actual size and shape are affected by multiple source constraints, such as geometry, physics, and performance. These parts are rather difficult to be manufactured and new manufacturing method according to performance requirement is urgently needed. Based on performance and manufacturing requirements for complex curved surface parts, a new classification method is proposed, which divided the complex curved surface parts into two categories: surface re-design complex curved surface parts with multi-source constraints(PRCS) and surface unique complex curved surface parts with pure geometric constraints(PUCS). A correlation model is constructed between the performance and multi-source constraints for PRCS, which reveals the correlation between the performance and multi-source constraints. A re-design method is also developed. Through solving the correlation model of the typical part's performance-associated surface, the mapping relation between the performance-associated surface and the related removal amount is obtained. The explicit correlation model and the method for the corresponding related removal amount of the performance-associated surface are built based on the classification of surface re-design complex curved surface parts with multi-source constraints. Research results have been used in the actual processing of the typical parts such as radome, common bottom components, nozzle, et al., which shows improved efficiency and accuracy of the precision machining for the surface re-design parts with complex curved surface.

溶液表面张力和浓度关系模型的正确选择对提高表面张力测定实验数据的计算结果的准确度具有重要的意义.本文首先介绍了非线性模型参数确定的计算原理,然后介绍了表面张力测定实验数据处理中饱和吸附量和分子横截面积的计算方法,通过VB研制的软件对一组实验数据进行了计算,从理论分析和实例验证2个角度对4种比较典型的模型进行了研究,研究表明:在低浓度区域,适合采用对数模型,在当溶液浓度较高时,适合采用指数模型.本文研制的表面张力计算软件不仅可用于物化实验教学,也可作为研究表面张力和溶液浓度关系的一个计算工具.

As the two most important indexes of bearing raceway,surface roughness and roundness have significant influence on bearing noise.Some researchers have carried out studies in this field,however,reason and extent of the influence of raceway surface geometric characteristics on bearing running noise are not perfectly clear up to now.In this paper,the raceway of 6309 type bearing's inner and outer ring is machined by floating abrasive polishing adopting soft abrasive pad.Surface roughness parameters,arithmetical mean deviation of the profile Ra,the point height of irregularities Rz,maximum height of the profile Rmax and roundness f of raceways,are measured before and after machining,and the change rules of the measured results are studied.The study results show that the floating abrasive polishing can reduce the surface geometric errors of bearing raceway evidently.The roundness error is reduced by 25%,Rmax value is reduced by 35.5%,Rz value is reduced by 22%and Ra value is reduced by 5%.By analyzing the change of the geometrical parameters and the shape difference of the raceway before and after machining,it is found that the floating abrasive polishing method can affect the roundness error mainly by modifying the local deviation of the raceway's surface profile.Bearings with different raceway surface geometrical parameter value are assembled and the running noise is tested.The test results show that Ra has a little,Rmax and Rz have a measurable,and the roundness error has a significant influence on the running noise.From the viewpoint of controlling bearings'running noise,raceway roundness error should be strictly controlled,and for the surface roughness parameters,Rmax and Rz should be mainly controlled.This paper proposes an effective method to obtain the low noise bearing by machining the raceway with floating abrasive polishing after super finishing.

Several typical flexible pneumatic actuators(FPA) and different mechanical models describing their behaviors have been proposed, however, it is difficult to balance compliance and load capacity in conventional designs, and these models still have limitations in predicting behavior of FPAs. A new flexible pneumatic bending joint(FPBJ) with special anisotropic rigidity structure is proposed. The FPBJ is developed as an improvement with regard to existing types of FPA, and its principal characteristic is derived from the special anisotropic rigidity structure. With this structure, the load capacity in the direction perpendicular to bending plane is strengthened. The structure of the new FPBJ is explained and a mathematical model is derived based on Euler-Bernoulli beam model and Hook's law. To obtain optimum design and usage, some key structure parameters and input-output characteristics are simulated. The simulation results reveal that the relationship between the structure parameters and FPBJ's bending angle is nonlinear. At last, according to the simulation results, the FPBJ is manufactured with optional parameters and tested. The experimental results show that the joint's statics characteristics are reflected by the mathematical model accurately when the FPBJ is deflated. The maximum relative error between simulation and experimental results is less than 6%. However, the model still has limitations. When the joint is inflated, the maximum relative error reaches 20%. This paper proposes a new flexible pneumatic bending joint which has sufficient load capacity and compliance, and the mathematical model provides theoretical guidance for the FPBJ's structure design.

地下水数值模拟是目前定量研究地下水的重要手段.分析了数值法求解地下水流数学模型的基本步骤,对于采用试估一校正法进行模型识别率定和验证过程中,在遵循模型的识别率定和验证的基本要求和四个基本原则基础上,对于如何评价模型率定和验证的效果、定量分析模型精度、以及达到模型可实际应用的要求,总结众多地下水数值模型调试的经验,提出了地下水数值模型识别率定和验证的定量评价标准.

Most researches on transient fuel control of port fuel injection S.I. engine are carried out from the perspective of advanced mathematical theories. When it comes to practical control, there exist many limitations although they are more intelligent. In order to overcome the fuel wetting effect of PFI engine, the application-oriented transient fuel control is studied by analyzing the key parameters which are closely related with the engine transient characteristics. Both validity and simplicity are taken into consideration. Based on the fuel wall-wetting theory and popular fuel compensation strategy, short-term transient fuel(STF) and long-term transient fuel(LTF), as well as their individual decay approaches, are introduced. STF is to compensate the drastic fuel film loss caused by sudden throttle change, while the function of LTF is to compensate the fuel film loss by manifold air pressure(p) fluctuation. Each of them has their respective pros and cons. The engine fuel mass and air mass are also calculated for air-fuel ratio(AFR) according to ideal gas state equation and empirical equations. The vehicle acceleration test is designed for model validation. The engine experiences several mild and heavy accelerations corresponding to the gear change during vehicle acceleration. STF and LTF control are triggered reliably. The engine transient fuel control simulation adopts the same inputs as the test to ensure consistency. The logged test data are used to check the model output. The results show that the maximum fuel pulse width(FPW) error reaches 2 ms, and it only occurs under engine heavy acceleration condition. The average FPW error is 0.57 ms. The results of simulation and test are close overall, which indicates the accuracy of steady and transient fuel. The proposed research provides an efficient approach not only suitable for practical engineering application, but also for AFR prediction, fuel consumption calculation, and further studies on emission control.

Parallel kinematic machines have drawn considerable attention and have been widely used in some special fields.However,high precision is still one of the challenges when they are used for advanced machine tools.One of the main reasons is that the kinematic chains of parallel kinematic machines are composed of elongated links that can easily suffer deformations,especially at high speeds and under heavy loads.A 3-RRR parallel kinematic machine is taken as a study object for investigating its accuracy with the consideration of the deformations of its links during the motion process.Based on the dynamic model constructed by the Newton-Euler method,all the inertia loads and constraint forces of the links are computed and their deformations are derived.Then the kinematic errors of the machine are derived with the consideration of the deformations of the links.Through further derivation,the accuracy of the machine is given in a simple explicit expression,which will be helpful to increase the calculating speed.The accuracy of this machine when following a selected circle path is simulated.The influences of magnitude of the maximum acceleration and external loads on the running accuracy of the machine are investigated.The results show that the external loads will deteriorate the accuracy of the machine tremendously when their direction coincides with the direction of the worst stiffness of the machine.The proposed method provides a solution for predicting the running accuracy of the parallel kinematic machines and can also be used in their design optimization as well as selection of suitable running parameters.

During hard cutting process there is severe thermodynamic coupling effect between cutting tool and workpiece, which causes quenching effect on finished surfaces under certain conditions. However, material phase transformation mechanism of heat treatment in cutting process is different from the one in traditional process, which leads to changes of the formation mechanism of damaged layer on machined workpiece surface. This paper researches on the generation mechanism of damaged layer on machined surface in the process of PCBN tool hard cutting hardened steel Cr12 Mo V. Rules of temperature change on machined surface and subsurface are got by means of finite element simulation. In phase transformation temperature experiments rapid transformation instrument is employed, and the effect of quenching under cutting conditions on generation of damaged layer is revealed. Based on that, the phase transformation points of temperature under cutting conditions are determined. By experiment, the effects of cutting speed and tool wear on white layer thickness in damaged layer are revealed. The temperature distribution law of third deformation zone is got by establishing the numerical prediction model, and thickness of white layer in damaged layer is predicted, taking the tool wear effect into consideration. The experimental results show that the model prediction is accurate, and the establishment of prediction model provides a reference for wise selection of parameters in precise hard cutting process. For the machining process with high demanding on surface integrity, the generation of damaged layer on machined surface can be controlled precisely by using the prediction model.